ExactCut 205
Using two-axis system for move into cut gives new possibilities for optimalization the cutting process. Selecting the optimal cutting characteristics provide shortening the length and time for cut. Selecting the optimal cutting characteristics also allows the selection of optimal instruments, which will reduce the costs and increases power of cuts.
ExactCut MAC/MAM 205 is leader on market thanks to huge cutting range. Circular saw is suitable for mass production in the forge shops, steel warehouses, and other serial operations.
Modular machine control system SIEMENS SIMOTION provide high basic standard and allows system extension by the installation custom peripherals.
- High-performance automatic cutting machine
- Two-axis system for move into cut
- The pick of shortest cutting distance
- Robust construction increasing rigidity of machine tool
- Simple machine control
- Space for save hundreds production programs (recipes)
- Remote control for fast service
- Various accessories for the machine input and output

MAC 205 | MAM 205 | |
|---|---|---|
for cutting of | steel | non-ferrous metals |
saw blade type | HSS/carbide | HSS/carbide |
saw blade gripping | Ø50, 4x16x80 4x21x90 | Ø50, 4x16x80 4x21x90 |
saw blade diameter (Ø mm) | 460-620 | 460-620 |
cutting range | ||
(Ø mm) ○ | 50-205 | 50-205 |
(V + V mm) □ | 50x50 - 190x190 | 50x50 - 190x190 |
(V + S mm) ▯ | 50x50 -205x180 | 50x50 -205x180 |
cutting speed (m/min) | 40 - 160, 60 - 220 | 600 - 2200, 800 - 3000 |
remnant length (mm) | 115 | 115 |
Material preparation
Devices located in the entry part of the cutting line ensure automatic and continuous feeding of material to be cut.
An important criterion of a suitable selection is the way of material loading, cutting length, cross-section diversity, etc. All devices supplied by our company are of a modular design and allow their length to be assembled as required by the customer.
An important criterion of a suitable selection is the way of material loading, cutting length, cross-section diversity, etc. All devices supplied by our company are of a modular design and allow their length to be assembled as required by the customer.

Material processing
Upon customers’ requirements, new devices are continuously developed, serving for subsequent processing of workpieces and supplied as accessories to our standard machines.
One of the most frequently used material processing technologies is post-cutting both-sided chamfering of metal pieces, performed with various levels of automation. Other frequently supplied devices include machines for demagnetising, machining and flushing pipes, and final length control. Individual operations may be further combined and adjusted as required by the customer.
One of the most frequently used material processing technologies is post-cutting both-sided chamfering of metal pieces, performed with various levels of automation. Other frequently supplied devices include machines for demagnetising, machining and flushing pipes, and final length control. Individual operations may be further combined and adjusted as required by the customer.

Material unloading
Devices located directly behind the saw ensure automatic unloading of material and separating to good pieces and waste (cut-offs and remains). Standard devices are of a modular design, enabling the line to be assembled as required by the customer.
In order to simplify working processes and to meet requirements of our customers, accessories for output operations following cutting the workpiece are continuously developed. Automatic handling is particularly suitable for cut pieces of bigger weight, for pieces which should be stored precisely in crates, and for transfer to another operation.
In order to simplify working processes and to meet requirements of our customers, accessories for output operations following cutting the workpiece are continuously developed. Automatic handling is particularly suitable for cut pieces of bigger weight, for pieces which should be stored precisely in crates, and for transfer to another operation.


Oil mist exhaust
Oil mist formed by the saw blade lubrication is not only harmful in insufficiently ventilated spaces, but it also may significantly reduce the lifetime of some machine components or their functionalit...
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Swarf exhaustion
Swarf formed by cutting particularly aluminium profiles and other nonferrous metals is removed by high-performance extraction devices located close to the machines.
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Sorting and storage by means of a robot
An industrial robot with gripper allows to sort and stack parts into material containers and / or hands parts over to subsequent production processes. The advantage of an industrial robot is its highe...
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Vibration tables
Vibration tables serve for arranging thin bars which are variously crossed and twisted when loaded into the auxiliary bundle feeder. The device shall be placed solely before a belt conveyor onto which...
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Optical barriers
Optical barriers should be used in places where it is necessary to provide easy and quick access to the machine while maintaining its safe operation.
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Manipulator
Our manipulator stacks cut-off pieces into a container. Due to its design, the different kinds of containers can be used and different stacking patterns can be realized. Material grippers can be magne...
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Material shape identification
The material is identified with a camera system including an evaluation unit. It may be located in any section of the production line where it is necessary to obtain information on proper direction, n...
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Transverse chain/belt conveyor
The transverse chain feeder provides trouble-free loading of material of all cross-sections to the loading segments. Thanks to its robust structure it is a standard component of larger cutting machine...
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Output control and recording
The device for length control provides automatic control of cut lengths, recording measured lengths, and separating lengths which are outside a specified tolerance, into a separate crate. Length accur...
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Transverse pocket conveyor
The pocket conveyor is used particularly for cutting special-shape profiles for which it is necessary to maintain their precisely defined direction. It is similarly useful for cutting materials of squ...
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Bundle magazine
The outlet bundle stower provides automatic unloading of cut material and its preparation for subsequent binding. The bundle stower belts move gradually down depending on the current quantity of mater...
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Demagnetization
Demagnetising serves for the removal of residual magnetism which the material gains during handling and cutting, or from other sources. Magnetism may have a negative effect in further automatic proces...
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Automatic bundle magazine
The automatic feeder serves for fully automatic moving of material to the transverse feeder. Optimally used for a large amount of longer pieces. Personnel shall load a bundle of metal bars into the sp...
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Output sorting table with a slide
The separation table with a simple but sufficiently robust structure is useful especially with larger machines, such as ExactCut MAC 155 and ExactCut MAC 205. The maximum performance is ensured also i...
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Pipe washing
If the customer requires a perfectly clean, surface-treated material after the final machining, a flushing device may be used. The modular design of washing machines allows multilevel washing and subs...
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Auxiliary bundle magazine
The auxiliary bundle feeder significantly simplifies the handling of material which is loaded and moved to the transverse feeder. It is particularly suitable for cutting in bigger lengths, when materi...
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Output sorting table with a belt conveyor
The separation table is useful particularly for manual unloading of cut material (e.g. exposed aluminium profiles) by personnel. Workpieces may be safely unloaded from the belt conveyor without stoppi...
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Machining of ends
By integrating the machining device the customer will gain a tool for fully automatic machining of material ends, particularly edge chamfering, drilling centred holes, levelling ends, etc. The machini...
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Transverse gravity magazine for materials
The transverse gravity material feeder is particularly suitable for the use with circular cross-section and small cutting-length materials. Thanks to its simple proven structure and low price it is a ...
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Tilting Table
The drop table serves for supporting cut material longer than 300 mm and for separating good pieces from waste (i.e. cut-offs and remains). The maximum cutting length is 3,000 mm.
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Passing material deburring
The pass-through deburring machine serves for both-sided automatic deburring of bars and profiles of various diameters. Pass-through deburring is particularly suitable for deburring metal pipes. Metal...
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Material deburring ORBITAL
ORBITAL deburring machine serves for both-sided automatic deburring of bars and profiles of various diameters, shapes, and lengths. Material loaded into the deburring chamber is clamped and then debur...
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