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ExactCut - circular saws are designed and built for high performance cutting of large batches of ferrous and non-ferrous materials. The machines are designed with emphasis on short cutting times, short setup and changeover times and simple operation.
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    • T-Series
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      • ExactCut 75
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Optical barriers

Optical barriers

Optical barriers should be used in places where it is necessary to provide easy and quick access to the machine while maintaining its safe operation.
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Fencing

Fencing

A wide range of fencing segments and door elements ensures a perfectly safe operation of every production line in compliance with valid standards and regulations. Fencing is supplied in two basic heig...
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Oil mist exhaust

Oil mist exhaust

In operations with insufficient ventilation, it is recommended to equip the circular saw with an oil mist extraction system generated during the cutting process. ExactCut machines are supplied with ex...
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Swarf exhaustion

Swarf exhaustion

Swarf formed by cutting particularly aluminium profiles and other nonferrous metals is removed by high-performance extraction devices located close to the machines.
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Sorting and storage by means of a robot

Sorting and storage by means of a robot

An industrial robot with gripper allows to sort and stack parts into material containers and / or hands parts over to subsequent production processes. The advantage of an industrial robot is its highe...
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Manipulator

Manipulator

Our manipulator stacks cut-off pieces into a container. Due to its design, the different kinds of containers can be used and different stacking patterns can be realized. Material grippers can be magne...
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Elevator

Elevator

The elevator is connected to some of the separation tables located behind a circular saw, serving as material storage. By including this device into the production line a sufficient quantity of materi...
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Bundle magazine

Bundle magazine

The outlet bundle stower provides automatic unloading of cut material and its preparation for subsequent binding. The bundle stower belts move gradually down depending on the current quantity of mater...
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Output sorting table with a slide

Output sorting table with a slide

The separation table with a simple but sufficiently robust structure is useful especially with larger machines, such as ExactCut MAC 155 and ExactCut MAC 205. The maximum performance is ensured also i...
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Output sorting table with a belt conveyor

Output sorting table with a belt conveyor

The separation table is useful particularly for manual unloading of cut material (e.g. exposed aluminium profiles) by personnel. Workpieces may be safely unloaded from the belt conveyor without stoppi...
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Tilting Table

Tilting Table

The drop table serves for supporting cut material longer than 300 mm and for separating good pieces from waste (i.e. cut-offs and remains). The maximum cutting length is 3,000 mm.
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Material shape identification •   Control of proper direction of material for subsequent operations •   Rough dimension control •   Control of number of pieces in a load  IThe material is identified with a camera system including an evaluation unit. It may be located in any section of the production line where it is necessary to obtain information on proper direction, number of pieces in a load, to determine approximate dimensions of material so that the subsequent operation could be started. The application of inter-operation controls reduces the risk of the line breakdowns and production of rejects, which means significant saving of production costs and increase of efficiency.

Material shape identification

The material is identified with a camera system including an evaluation unit. It may be located in any section of the production line where it is necessary to obtain information on proper direction, n...
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Output control and recording •     Length control of every cut piece •     Separation of cut pieces outside a specified tolerance •     Saving a protocol of measured lengths •     Modular system for various lengths •     Accuracy set as required by the customer and selected application (usually 0.01 mm)  The device for length control provides automatic control of cut lengths, recording measured lengths, and separating lengths which are outside a specified tolerance, into a separate crate. Length accuracy of the measuring device is 0.01 mm.

Output control and recording

The device for length control provides automatic control of cut lengths, recording measured lengths, and separating lengths which are outside a specified tolerance, into a separate crate. Length accur...
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Demagnetization •     Removing residual magnetism of cut materials •     Demagnetising results in a clean material without stuck splinters •     Removing problems in further handling s  Demagnetising serves for the removal of residual magnetism which the material gains during handling and cutting, or from other sources. Magnetism may have a negative effect in further automatic processing of workpieces and may cause their extensive contamination with swarf.

Demagnetization

Demagnetising serves for the removal of residual magnetism which the material gains during handling and cutting, or from other sources. Magnetism may have a negative effect in further automatic proces...
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Pipe washing •    Surface degreasing and thorough removal of splinters •    Possible multilevel washing •    Surface treatment if required •    Drying device included •    Modular system as required by the customer  If the customer requires a perfectly clean, surface-treated material after the final machining, a flushing device may be used. The modular design of washing machines allows multilevel washing and subsequent treatment of workpiece surfaces to be performed. Common operations include multilevel washing, degreasing, and surface treatment. Individual levels may be combined at will.

Pipe washing

If the customer requires a perfectly clean, surface-treated material after the final machining, a flushing device may be used. The modular design of washing machines allows multilevel washing and subs...
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Machining of ends •    Defined shape of machined end •    Increased length precision •    Gühring machining heads •    Fully automatic operation •    Robust structure  By integrating the machining device the customer will gain a tool for fully automatic machining of material ends, particularly edge chamfering, drilling centred holes, levelling ends, etc. The machining head is designed upon the requirements on the shape of material ends. Gühring machining heads of high quality are commonly used with the devices; the overall robust structure presents no limitations in relation to the size of material processed by our saws.

Machining of ends

By integrating the machining device the customer will gain a tool for fully automatic machining of material ends, particularly edge chamfering, drilling centred holes, levelling ends, etc. The machini...
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Passing material deburring •     Particularly suitable for circular cross-sections •     High-performance device •     Settable deburring level through passing speed and brush positions •     Possible fully automatic operation  The pass-through deburring machine serves for both-sided automatic deburring of bars and profiles of various diameters. Pass-through deburring is particularly suitable for deburring metal pipes. Metal pieces to be deburred pass continuously over deburring brushes. The deburring level may be set by the speed of passing and position of brushes. By adjusting the brush height it may be determined whether the inner edge, outer edge or both edges of the cut material are to be deburred.

Passing material deburring

The pass-through deburring machine serves for both-sided automatic deburring of bars and profiles of various diameters. Pass-through deburring is particularly suitable for deburring metal pipes. Metal...
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Material deburring ORBITAL •     Thorough deburring of full material as well as profiles •     Suitable for various profiles •     Material is clamped in a deburring position and both its ends are simultaneously deburred with a brush rotating along two axes •     Settable deburring level through time and brush positions •     Possible fully automatic operation  ORBITAL deburring machine serves for both-sided automatic deburring of bars and profiles of various diameters, shapes, and lengths. Material loaded into the deburring chamber is clamped and then deburred on both sides, when deburring supports move to a set position. Thorough deburring is ensured by rotation of the brush along its own axis and by rotation of the whole arm in which the brush is fixed.

Material deburring ORBITAL

ORBITAL deburring machine serves for both-sided automatic deburring of bars and profiles of various diameters, shapes, and lengths. Material loaded into the deburring chamber is clamped and then debur...
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Vibration tables •    Supplied in combination with the bundle feeder and transverse belt conveyor •    Separation of small cross-sections twisted in loaded bundles •    Pneumatic drive with adjustable vibration amplitude and frequency  Vibration tables serve for arranging thin bars which are variously crossed and twisted when loaded into the auxiliary bundle feeder. The device shall be placed solely before a belt conveyor onto which it feds layered material. It is then brought to loading segments by the belt conveyor. Pneumatic drive of the tables allows the vibration amplitude and frequency to be finely adjusted, depending on the size of the material to be arranged.

Vibration tables

Vibration tables serve for arranging thin bars which are variously crossed and twisted when loaded into the auxiliary bundle feeder. The device shall be placed solely before a belt conveyor onto which...
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Transverse pocket conveyor •    Suitable for material of all cross sections •    Designed specifically for profiles with defined direction of loading •    More bars may be loaded into one pocket •    Automatic removal of the whole content of individual pockets •    Necessary manual loading  The pocket conveyor is used particularly for cutting special-shape profiles for which it is necessary to maintain their precisely defined direction. It is similarly useful for cutting materials of square, rectangular, and circular cross sections. Personnel shall load and direct the material into the pockets manually by individual pieces. In special-design circular saws intended for cutting two or more pieces together, this amount shall be loaded by personnel into each pocket. When the whole conveyor is loaded and the automatic mode started, the loading segments will remove the whole contents of individual pockets. The feeder may be continuously loaded even during cutting when the line is in operation.

Transverse pocket conveyor

The pocket conveyor is used particularly for cutting special-shape profiles for which it is necessary to maintain their precisely defined direction. It is similarly useful for cutting materials of squ...
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Transverse chain/belt conveyor •    Robust structure •    Suitable for material of all cross-sections •    Automatic adjustment upon a diameter change •    Material loaded with a crane  The transverse chain feeder provides trouble-free loading of material of all cross-sections to the loading segments. Thanks to its robust structure it is a standard component of larger cutting machines. rear side of the feeder includes a space for a new bundle which may be loaded to the chain conveyor by mere tilting.

Transverse chain/belt conveyor

The transverse chain feeder provides trouble-free loading of material of all cross-sections to the loading segments. Thanks to its robust structure it is a standard component of larger cutting machine...
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Automatic bundle magazine •    Fully automatic feeding of material during the cycle •    Suitable particularly for circular cross-sections •    Auxiliary equipment for all types of transverse feeders •    Bundles loaded with a crane or forklift truck •    Separate control panel  The automatic feeder serves for fully automatic moving of material to the transverse feeder. Optimally used for a large amount of longer pieces. Personnel shall load a bundle of metal bars into the space with belts and move it to the scanning area using pushbuttons. Further loading is fully automatic until the feeder is empty.

Automatic bundle magazine

The automatic feeder serves for fully automatic moving of material to the transverse feeder. Optimally used for a large amount of longer pieces. Personnel shall load a bundle of metal bars into the sp...
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Auxiliary bundle magazine •    Moving material to the transverse feeder with control pushbuttons •    Auxiliary equipment for all types of transverse feeders •    Bundles loaded with a crane or forklift truck •    Separate control panel  The auxiliary bundle feeder significantly simplifies the handling of material which is loaded and moved to the transverse feeder. It is particularly suitable for cutting in bigger lengths, when material has to be fed more often, and for handling bigger bundles. Personnel shall load a bundle of bars into the space with belts and move it from the bundle feeder using pushbuttons.

Auxiliary bundle magazine

The auxiliary bundle feeder significantly simplifies the handling of material which is loaded and moved to the transverse feeder. It is particularly suitable for cutting in bigger lengths, when materi...
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The transverse gravity material feeder is particularly suitable for the use with circular cross-section and small cutting-length materials. Thanks to its simple proven structure and low price it is a standard component for most small machining tools. Material is laid by a crane or manually on transverse guiding with adjustable gradient in smaller bundles. Material bars are separated and fed from the feeder by synchronous, hydraulically driven loading segments.

Transverse gravity magazine for materials

The transverse gravity material feeder is particularly suitable for the use with circular cross-section and small cutting-length materials. Thanks to its simple proven structure and low price it is a ...
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  • Home
  • Circular saws
    • T-Series
    • M-Series
      • ExactCut 75
      • ExactCut 75 TWIN
      • ExactCut 105
      • ExactCut 155
      • ExactCut 205
  • Material Handling
    • Material preparation
    • Material processing
    • Material unloading
    • Accessories
  • Service
    • Customized Solutions
    • Quality control
  • About us
    • Partners
    • News
  • Downloads
  • Contact